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Corrosion Inhibitor FILMMAX
SKU::RXSOL-42-5005-200
Concentrated liquid neutralising agent for corrosion control in toping overhead system of crude distillation, contains blends of low, medium and high volatility amines that provide great protection and neutralization of acids and acidic gases, such as CO2
RXSOL-50-5005-025 Concentrated liquid neutralising agent for corrosion control in condensate and feed water systems, contain blends of low, medium and high volatility amines that provide great protection and neutralization of acidic gases, such as CO2 throughout a condensate system. Protects boiler surfaces by forming an iron tannate film.
A liquid neutralizing amine used to control corrosion and pH in steam and condensate systems.
RXSOL-50-5005-025 is a blend of volatile liquid / steam distributions ratios that neutralise the acid contaminants in condensate and feed water thus providing protection against acid corrosion in the complete system.The most common cause of acid corrosion in condensate and feed water systems is dissolved carbon dioxide. Condensate control neutralises this acid and maintains the condensate and feed water in an alkaline condition
Used in medium and high-pressure boilers including ultra high-pressure boilers.
Fields Of Application:-
RXSOL-50-5005-025 is an effective neutralizing type corrosion inhibitor & oxygen scavanger for steam condensation system. And can also be used to protect Boilers /Metals surfaces form corrosion.It removes oxygen efficiently in open feed systems and gives effective corrosion inhibition of boiler/exhaust gas economizer system surfaces . Its Chemical reaction by converting Fe2O3 (rust) to organic iron compound protect further IRON rust reaction .
Operating Process:-
RXSOL-CC72 neutralizes the acid components of feed water.The proportion of RXSOL-50-5005-025 depends upon the Carbon dioxide content of the condensate. Basically RXSOL-50-5005-025 neutralizes the acid contents & maintains the condensate and feed water in the alkaline condition. It also protects copper based metals.
RXSOL-50-5005-025 condensate is tested for PH to determine the dosage level. The PH limits are 8.3 - 9.0 . For an average system e. g. 10-M3, the dosage is approximately 0.65 ltr / day .
The necessary amount of RXSOL-50-5005-025 is required or injected as frequently as to maintain the pH of the condensate at the main condensate pump outlet between 8.6-9.5 . The amines pass over with the steam and have the dual function of elevating the pH of the steam/condensate and putting a protective micro film on the system pipe work. Acidic condensate is the result of carbonic acid (H2CO3) being formed as CO2 is released in the steam.Condensate prevents corrosion by carbonic acid on live systems. Its filming properties also reduce corrosion on shut down lines, when moisture and oxygen are present.
Advantages of using Corrosion Inhibitor FILMMAX in overhead toping systems
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Easy to use liquid treatment.
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Neutralizes the acids occurring in the condensate system.
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Less maintenance required. Lower operating costs and increased reliability.
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Volatilizes and carries over with the steam and so is recycled. Dosage is economical and efficient.
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Simple test to determine level of treatment.
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Used for protection of condensate and feed water systems in boiler systems of all pressures.
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Corrosion protection by surface active filming polyamines
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Dispersion and removal of existing corrosion products and deposits
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Formation of a stable, thin and homogeneous magnetite protection layer
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Alkalization of the whole water-steam circuit
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Prevention of calcium carbonate and other mineral salts deposits
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Combination of ecologically harmless components in one solution
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Neutralization of carbon dioxide also in steam and condensate
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Increasing heat transfer leading to reduced energy consumption
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Ecologically and toxicologically harmless, bio-degradable
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Reduction of blowdown water ratio due to organic salt free components
We carry a complete line of condensate treatment chemicals. Condensate treatment chemicals are used to increase the condensate pH, thus reducing corrosion to the entire boiler steam system. The most common product is a tri-blend amine of cyclohexylamine, morpholine, and diethylaminoethanol (DEAE) neutralizing amines, although we do have standard RXSOL products or we can custom blend to your needs.
RXSOL-50-5005-DCM1 10% DEAE, 10% Cyclo, 10% Morpholine
RXSOL-50-5005-DCM2 20% DEAE, 20% Cyclo, 20% Morpholine
RXSOL-50-5005-C 20% Cyclohexylamine
RXSOL-50-5005-D 20% DEAE
RXSOL-50-5005-M 20% Morpholine
RXSOL-50-5005-C5 50% Cyclohexylamine
RXSOL-50-5005-D 50% DEAE
RXSOL-50-5005-M5 50% Morpholine
Why Condesate control ( Condensnol Amine ) required as BOILER Water Treatment chemicals?
Condensate control plays very important role to neutralize Acidic nature of boiler water steam during condensation process. As acidic nature rapidly corroding metal body of BOILER and surrounding system.
What is the main base and chemical principle of Condensate Control (Condensnol Amine )?
Condensate control contain mixture of condensnol amine which helps to neutralize acidic media which causes corrosion in boiler system. On the other hand we can say that condensate control works as a corrosion controler in steam and condensate systems.
Is Condensate System can be kept safe by using Condensnol amine - condensate Control?
Condesnol Amine ihighly effective product to CONTROL acidic strength of CONDENSATE SYSTEM. During liquid treatment Condensnol amine neutralises the acids in the condensate system.
Is Condensate control is easy to use?
RXSOL-50-5005-025 condensate is tested for PH to determine the dosage level. The PH limits are 8.3 - 9.0 . For an average system e. g. 10-M3, the dosage is approximately 0.65 ltr / day .
The necessary amount of RXSOL-50-5005-025 is required or injected as frequently as to maintain the pH of the condensate at the main condensate pump outlet between 8.6-9.5 . The amines pass over with the steam and have the dual function of elevating the pH of the steam/condensate and putting a protective micro film on the system pipe work. Acidic condensate is the result of carbonic acid (H2CO3) being formed as CO2 is released in the steam.Condensate prevents corrosion by carbonic acid on live systems. Its filming properties also reduce corrosion on shut down lines, when moisture and oxygen are present.
How Condensate control works?
The condensate system contains high level of carbon dioxide in presence of vaporized steam the rapid formation of carbonic acid takes place which corrodes the metalic content rapidly.
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Condesate Control supply and Stock location.
We are one of largest condensate control manufacturer and supplier in Kolkata - Haldia - Paradip, Mumbai - JNPT - Pirpav - Chembur, Chennai - Ennore, Visakhapatnam - Gangavaram, Kandla, Mundra, Sikka, Salaya, NAvlakhi, Surat - Hazira, Fujairah, Dubai, Abu Dhabi, Sharjah
Protection of Condenser from Corrosion in Boiler / Power plant.
Condenser and its related accessory like condensate pump protection from corrosion is important task to avoid high maintenance cost due to acidic cavitation which can cause plant unplanned downtime. Unnecessary condenser maintenance also effect production yield.
What is condenser?
Condenser helps to condensate high temperature steam to water which can be collected and returned to further utilize in the steam generator. During condensation condensate control works during super heated temperature steam to neutralize or prohibit acid formation which is causes of cavitation and rusting etc...
Benefit of uses of Condensate Control - Condensnol amine?
Save maintenance cost
Avoid down time of system.
RXSOL-50-5005-025 alkaline and the vapors are irritating to eyes and lungs. Avoid contact with eyes and skin. Do not take internally. Observe safety regulations wear Goggles, PVC gloves and Apron when handling Provide ample ventilation Avoid contact with skin in case of contacts wash with cupious amount of water immediately. If eyes are splashed give immediate and prolonged irrigation with clean running water and obtain medical attention.
Not for internal use :-
If swallowed do not induce vomiting give plenty of water or milk and call a doctor immediately.
Packing. GENERAL REMARKS:-Do not store RXSOL-50-5005-025 near a heating equipment.